Expanded PTFE Spiral Wound Gasket Filler Material

Expanded PTFE Spiral Wound Gasket Filler Material

Kaxite expanded PTFE spiral wound gasket filler material is a thin, continuous PTFE tape wound together with the metal strip to form the soft sealing element of a spiral wound gasket. It is produced from 100% virgin PTFE in dust-free workshops and expanded into a micro-porous network, which retains PTFE's chemical inertness while reducing cold flow and creep relaxation. Standard tape thickness is 0.5–0.9 mm, width 3.0–9.0 mm, and roll length 5–100 m. Working temperature is −268 °C to +280 °C, pressure rating is 200 kgf/cm² for liquid and 140 kgf/cm² for gas, and chemical resistance covers pH 0–14.

Send Inquiry

Product Description

Kaxite Sealing · Spiral Wound Gasket Filler

Expanded PTFE Spiral Wound Gasket Filler Material – Tape Filler for Spiral Wound Gasket Production

This is the filler tape that goes inside the winding. Expanded PTFE spiral wound gasket filler material is supplied as a thin, dense, white tape that gasket manufacturers wind together with the metal strip to form the soft sealing element of a spiral wound gasket. It is produced from 100% virgin PTFE resin and expanded into a micro-porous network, so it keeps the chemical inertness of PTFE while cutting down the cold flow and creep relaxation that shorten the life of ordinary PTFE fillers.

Because the tape is wound to the finished gasket size, there is no die cutting, no scrap and no size inventory. It will not age, harden, shrink or dry out in service, and it seals rough or damaged flange surfaces reliably. It is wound in dust-free workshops with no binders, fillers or processing aids, which keeps process streams clean in pharmaceutical, food, semiconductor and ultra-pure water service.

Expanded PTFE Spiral Wound Gasket Filler Material tape
Expanded PTFE filler tape supplied in rolls, ready to be wound with the metal strip during spiral wound gasket production.
0.5–0.9 mmStandard tape thickness
3.0–9.0 mmStandard tape width
5–100 mLength per roll
0.8 g/cm³Density
−268 / +280 °CWorking temperature
pH 0–14Chemical range

Why Expanded PTFE Instead of Standard PTFE Filler

A conventional PTFE filler is dense and solid. Under sustained bolt load it creeps, the gasket relaxes and the joint starts to weep. The expanded version is different: the expansion process pulls the PTFE into a micro-porous fibrillated network that stores elastic energy, so the filler keeps pushing back against the flange faces long after installation.

That single structural difference is why gasket manufacturers specify expanded PTFE filler for joints that cannot be re-torqued easily — high-temperature steam lines, cryogenic LNG and ethylene service, and corrosive chemical flanges where a leak means a shutdown.

Two Things Buyers Ask First

Is it pure? Yes. 100% virgin PTFE resin, no binders, no fillers, no pigments, no processing aids. Nothing can leach into the process stream.

Does it fit our winding machine? The tape is supplied in roll form with a consistent width and thickness tolerance, so it feeds and winds the same way on every production run.

Technical Properties

Expanded PTFE spiral wound gasket filler material — technical data
Property Value
Working Temperature −268 °C to +280 °C
Melting Point 327 °C
Tensile Strength ≥ 8 MPa
pH Range 0 – 14
Density 0.8 g/cm³
Working Pressure (Liquid Sealing) 200 kgf/cm²
Working Pressure (Gas Sealing) 140 kgf/cm²
Material Composition 100% virgin PTFE, no binders or fillers
Form Supplied Continuous tape in roll form
Production Environment Dust-free workshop

Specifications & Dimensions

Standard width and thickness combinations — expanded PTFE filler tape
Width (mm) Thickness (mm) Length per Roll
3.0 0.5 5 – 100 m
3.8 0.5 5 – 100 m
4.7 0.7 5 – 100 m
5.2 0.7 5 – 100 m
6.0 0.7 5 – 100 m
6.2 0.9 5 – 100 m

Standard thickness range is 0.5–0.9 mm and standard width range is 3.0–9.0 mm. Custom widths, thicknesses and roll lengths are produced to order — send us your gasket size and winding specification for a recommendation.

Advantages for Gasket Manufacturers and End Users

01

Winds straight from the roll

Supplied as a continuous tape with consistent dimensions, so it feeds and winds into the gasket without die cutting, measuring or offcut waste. Production time and labour cost both drop.

02

Wide temperature window

Service from −268 °C to +280 °C with a melting point of 327 °C covers cryogenic LNG and ethylene duty as well as high-temperature steam systems, from one filler specification.

03

Built for spiral wound construction

Engineered specifically as the soft filler element wound alongside the metal strip, and compatible with gasket designs that use inner rings, outer rings, or both.

04

No process contamination

No binders, fillers or processing aids that could leach into the line. Suitable for pharmaceutical, food, semiconductor and ultra-pure water service where purity is non-negotiable.

05

Chemical resistance across pH 0–14

Resists acids, bases, solvents and oxidising agents. The only recognised exceptions are molten alkali metals and elemental fluorine under extreme conditions.

06

Low cold flow, long service life

The micro-porous network holds dimensional stability under sustained bolt load, so sealing force is retained over time and re-torquing intervals get longer.

07

Clean, dust-free production

Manufactured in controlled dust-free workshops, keeping the tape free from particulate contamination and meeting the purity expectations of regulated industries.

08

Cost balance

Delivers high-performance sealing performance at a lower cost per gasket than most alternative specialty filler materials, with no size inventory to carry.

Recommended Applications

Spiral Wound Gasket ManufacturingFiller tape for gasket production across all industrial gasket sizes and pressure classes.
Chemical ProcessingFlanged joints handling aggressive acids, bases and solvents across pH 0–14.
Petrochemical & RefiningHigh-temperature, high-pressure flange joints in refinery and petrochemical service.
LNG & Cryogenic ProcessingLow-temperature sealing down to −268 °C in LNG and ethylene plants.
Pharmaceutical ManufacturingNon-contaminating filler for sanitary and sterile process lines.
Food & Beverage ProcessingFood-grade filler for gaskets in contact with product streams.
Power GenerationSealing in corrosive and high-temperature steam and water systems.
Semiconductor ManufacturingUltra-clean filler for high-purity process gas and water systems.

Quality, Packaging & Delivery

Kaxite Sealing is an ISO 9001 certified production enterprise with more than ten years of export experience. Filler tape is produced in dust-free workshops and checked for width, thickness, density and tensile strength before release. Products are shipped to Southeast Asia, the Middle East, Europe and America, and are well regarded for consistent quality and reliable delivery.

Packaging

Individual inner boxes packed into master cartons meeting international shipping standards. Custom packaging and private-label marking available for volume orders.

Delivery

7–15 days for stock items; 15–30 days for custom orders, depending on quantity and specification. Expedited shipping available for urgent orders.

Frequently Asked Questions

Q: How is expanded PTFE filler different from standard PTFE filler?

A: The expanded version has a micro-porous network structure that greatly reduces cold flow and creep relaxation. Gaskets wound with it hold sealing force longer, need less re-torquing and last longer in service.

Q: What is the maximum temperature rating?

A: Service range is −268 °C to +280 °C, with a melting point of 327 °C. That covers both cryogenic and high-temperature duties with one material.

Q: What pressure can it seal?

A: The filler is rated for 200 kgf/cm² in liquid sealing service and 140 kgf/cm² in gas sealing service.

Q: Is it chemically resistant?

A: Yes. PTFE is chemically inert and resists virtually all chemicals, including aggressive acids, bases and solvents across the full pH 0–14 range.

Q: Can you supply custom widths and thicknesses?

A: Yes. Custom widths and thicknesses are produced to order against your gasket manufacturing specification. Send your dimensions for a quotation.

Q: What is the lead time and payment term?

A: Generally 7–15 days for stock items and 15–30 days for custom orders. For orders up to USD 1000, payment is 100% in advance; above that, 30% T/T in advance with the balance before shipment. Alibaba credit guarantee orders are also supported.

Q: Do you provide samples?

A: Yes. Sample cost and freight are charged upfront and refunded after a formal order is placed.

Q: Do you support OEM and ODM?

A: Yes. We support OEM and ODM work, including custom roll lengths, core sizes and private-label packaging. Send us your drawing or sample for guidance.

Get Your Expanded PTFE Filler Material Quote

Send us your gasket size, tape width, thickness and roll length. We normally respond with pricing and lead time within 2 hours during working days, and we welcome your sample guidance to make.

Hot Tags: Expanded PTFE Spiral Wound Gasket Filler Material, China, Manufacturers, Suppliers, Factory, Wholesale, Made In China

Related Categories

Send Inquiry

Please feel free to fill your inquiry in the form below. We will reply you in 24 hours.